Sterling Systems & Controls Launches BatchControl Pro to Transform Batch Production Accuracy, Efficiency, and Traceability

United States, August 27, 2026 -- Sterling Systems & Controls, Inc., a leader in automation, batching, and process control solutions, announced the launch of BatchControl Pro, an advanced semi-automated batching system designed to deliver unmatched precision, consistency, and operational efficiency across a wide range of industries.

BatchControl Pro is engineered for manufacturers who demand accuracy and repeatability in their batching processes. By combining automated operator guidance with manual ingredient addition, the system ensures precise, consistent batches while minimizing human error and improving overall product quality.

“BatchControl Pro gives manufacturers greater confidence in every batch by reducing operator dependency, improving process visibility, and delivering the consistency required in today’s competitive production environments," said Dustin Boyd, General Manager, Sterling Systems & Controls, Inc.

Designed for Accuracy, Built for Efficiency

BatchControl Pro delivers a powerful combination of precision control and ease of use. The system guides operators step-by-step through preprogrammed formulas, automates critical calculations, and monitors tolerances in real time to ensure every batch meets exact specifications.

Key benefits include:

• Unmatched Batch Consistency – Precise weighing and sequencing reduce product variability and improve quality
• Elimination of Operator Errors – Automated instructions and real-time monitoring ensure accurate execution
• Enhanced Cost Efficiency – Reduces material waste and optimizes production processes
• User-Friendly Operation – Intuitive touchscreen interface requires minimal training

Advanced Traceability and Data-Driven Insights

In today’s highly regulated and data-driven manufacturing environments, traceability is critical. BatchControl Pro tracks raw ingredient lot numbers and stores historical production data within a secure SQL database, enabling comprehensive reporting, compliance support, and actionable insights.

Optional barcode and RFID integration further streamlines data entry and lot tracking, allowing manufacturers to maintain complete visibility into their production processes.

Scalable Solution for Growing Operations

BatchControl Pro is built with scalability in mind. Its flexible design supports multi-scale configurations and adapts to evolving production requirements, making it a future-ready investment for organizations focused on long-term growth and operational excellence.

The system is ideal for a variety of industries, including:

• Food processing
• Livestock feed and pet food production
• Industrial manufacturing
• Pharmaceutical applications

About Sterling Systems & Controls, Inc.

With over 50 years of experience, Sterling Systems & Controls, Inc. specializes in delivering innovative automation, batching, and process control solutions. The company is committed to helping manufacturers improve efficiency, accuracy, and profitability through reliable, customized systems designed to meet the demands of modern production environments.

Contact Info:
Name: Dustin Boyd
Email: Send Email
Organization: Sterling Systems & Controls, Inc.
Address: 24711 Emerson Rd. PO Box 418 Sterling, IL 61081
Phone: 1-815-384-0117
Website: https://sterlingcontrols.com/

Release ID: 89201649

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